The Hikrobot 3D Laser Profiler (DP Series) delivers high-precision, non-contact surface measurement through advanced laser triangulation. Designed for realtime applications, the device generates micrometer-level 3D point clouds, depth images, and detailed profiles. Equipped with an integrated edge-computing architecture, the DP Series processes data at speeds up to 49 kHz without taxing host CPU resources. Consequently, it has achieved global adoption across key manufacturing hubs, including India, for consumer electronics, EV battery assembly, automotive manufacturing, and PCB inspection.
TARGETED PRODUCT TIERING
Hikrobot categorizes its profile sensors into four distinct performance classes:
• DP2000 Series: The industrial workhorse featuring 3,200 profile points, scan rates up to 23.9 kHz, and IP67 protection. Key models like the MV-DP2240-01P deliver Z-axis resolution down to 6.47 μm.
• DP3000 Series: A high-precision line offering scan rates up to 46.7 kHz alongside enhanced light sensitivity, 95% laser uniformity, and ultra-low noise profiling.
• DP4000 Series: The flagship series featuring a 2000x2000 sensor array, up to 4,000 pixels per line, telecentric optics, and maximum 49 kHz scanning.
• Binocular Single-Line Series: Integrates dual cameras with a single laser projector to capture complex geometry without optical shading or occlusions.
KEY TECHNICAL INNOVATIONS
• Sub-Pixel Center Extraction: Onboard algorithms track laser reflections down to 0.05-pixel accuracy.
• Stray Light Halo Filtering: Suppresses glare on reflective, metallic, or wet surfaces.
• Single-Frame HDR: Combines varied exposures in a single pass to inspect high-contrast materials simultaneously.
• Multi-Camera Stitching: Merges multiple sensor views into unified 3D point clouds for large-scale targets.
• Built-in Post-Processing: Executes spatial filtering, time-domain filtering, and point interpolation directly on the device
INDUSTRIAL APPLICATIONS
• EV Batteries: Detects air bubbles on blue film surfaces, surface droplets, and structural dents in soft-pack batteries.
• Consumer Electronics: Executes Z-axis height checks, coplanarity testing, and gap/flush measurements. • Automotive: Inspects black rubber seals, weld seams, seatbelt weaves, and metallic casings for micro-defects.
